Boeing 747-8 Intercontinental moving to final assembly area

The first 747-8 Intercontinental being assembled at Everett — the final passenger version of the 747.

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The 747-8 Intercontinental moves through final assembly — the last passenger 747 Boeing would ever build.

Where this happens

The Everett factory in Washington State was built for the 747 and is the largest building in the world by volume. It exists because in 1966 Boeing had agreed to build an aircraft that would not fit in any building it owned, and had roughly two years to produce both the aeroplane and somewhere to make it.

The 747 line ran there for 54 years.

What final assembly involves

Major sections arrive already built — fuselage barrels, the wings, the empennage — and are joined in position. The wing-to-body join is the critical operation: the wing carries the whole aircraft in flight, and the structure that transfers that load into the fuselage is the most heavily worked part of the airframe.

Systems, interiors and engines follow, and the aircraft rolls out for ground and flight testing before delivery.

Why the Intercontinental mattered, and why so few were built

The -8I was 18 ft 3 in longer than the 747-400, seating 467 in three classes, with a sweeping curved staircase to the upper deck and a 787-derived cabin.

It was also designed to fit existing 747 gates at the same height as a -400 — so an airline could introduce it without any airport spending a penny on the ground. That was a pointed contrast with the A380, which required stands and jetways to be rebuilt.

It did not save the aircraft. 48 Intercontinentals were built, against 107 Freighters. Airlines had moved to twin-engined aircraft, and the last passenger 747 rolled out of this building years before the freighter line closed.

The final 747 of all was delivered on 31 January 2023 — aircraft number 1,574.

Video

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A 747-8 Freighter goes together, in time lapseBoeing